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ofuro for Cape Town -3- manufacture

This is sequel of the manufacture of the tub for South Africa.
for those who missed it check in a separate window part 1part 2

So, the planks have been laminated and the edges trimmed (you can see on the wall a plank before being rectified)

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The tongue and grove joint is hand made with a handsaw and chisel. To see the process and understand the way the japanese ofuro water-tightness is assured, refer to the second video from the top in our media section
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3 faces have been assembled together. Now is time to insert the bottom plank. Finally, the last wall will be hand-planed on both sides before being set in place and close the circle.
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You can see here the geometry of the traditional “Tjoint”
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To tighten up the faces, we use long stainless steel bolts. The head of the bolts is capped with round wooden dowels (for a natural look) or copper plates (the traditional detail of the Edo area, borrowed from the ship building practices).
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ofuro for Cape Town -2- start work

Continues from a previous post. Open the blog about “choosing the lumber” in a separate window.

We have been contacted by a private client in South Africa about 3 years ago.
He was going to build a new house overlooking the sea and wanted a japanese bathtub.
Apparently it took more than expected for the permits and to start construction but he got back to us and placed the order. We have a comfortable time frame but since we will ship by ocean freight we started construction:
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First the planks are planed

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Then the material to compose the side walls is selected also considering the grain direction (both to avoid warping and for the aesthetic balance)

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Then thru-holes are opened in the sections of the planks

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and the different parts are composed together with the aid of wood dowels and waterproof glue (only on the matching sections)

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The laminated side walls are pressed and left to rest for few days to dry and stabilize

<will continue…>

shipping using DHL, FEDEX, USHIP

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We shipped the round tub to singapore using DHL.
Recently Fedex and DHL are becoming more and more competitive costwise.

Also, we learned from a client a new way to find a competitive shipping company.
See the link below.
http://www.uship.com/ca/shipment/wooden-bathtub-httpbartokdesigncomproduc/657797908/

Basically, if I understand, you put tentatively your infomration and some shippers or other users (a kind of group-on?) contact you if there a good option of the possibility of consolidating the shipping.

Best luck!

ofuro for Cape town -1- lumber choice

IMGP8951Today we prepared the lumber for another tub going to South Africa.

The material is asnaro (also known as hiba) wood.
We are currently working on other units so the lamination and assembly work will actually start at the beginning of september and should take about 2 weeks.

IMGP8954You can see some stains. This is not water but natural oil contained in the wood. This is the source of the aroma!
Also, the fact that the plank is blackish is the proof it is well seasoned and fully dry. Of course once planed it will show its white face. It is a very high quality lumber.

IMGP8956You can see the lumber is quarter sawn (parallel wood grain lines) and Mr. Ikeda is optimizing the cuts to mach as much as possible the bent line of the trunk
IMGP8958the sapwood area close to the bark is reduced as much as possible.
IMGP8963finally, this is material to build one ofuro  1500x750mm.

Tanoshimi ni matte kudasai! (Look forward to see it complete!)

Japanese ridge beam on Washington shore

I would like to publish here a mail I received from a lasdscape designer based in Portland.

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Hello Iacopo,

I’ve enjoyed your newsletters and information about your business. I thought I’d share this with you, as I begin to design a small structure using this ridge beam I extracted from the driftwood on the SE Washington shoreline yesterday. I believe it certainly is from 2011 tsunami. I’d like to honor its history and journey by giving it a renewed use, following the lines it dictates.

As I research how

it was used, I wonder if you would have a resource for me to consult that could indicate a likely representation of its position within a structure? I may have it figured out, but a few comments from a carpenter there would be quite meaningful.

Than you for any consideration and dialog.

Best,

Jon Ensign
Portland, Oregon

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I am so humbled and grateful! Thanks to this homepage I have the opportunity to get in touch with amazing people who share their passion for handcrafts and for japanese culture.
Life is wonderful! 😉

For the curious, here below is my answer:
(more…)

hinoki flooring for indonesia

This time we shipped a large quantity of hinoki flooring to indonesia.
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The planks have a end match joint.

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We also shipped waterproofing treatment to be applied after installation.
One large can of “kihada ichiban” contains 16Kg and can cover 100m2.
The cost is 100,000JPY + packaging + shipping.
We also can sell 1L, 4L bins.

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Specs for the project:
– Hinoki flooring-
Origin: Kumano (Mie Pref.)
Quality: one face knotless
Cut: ITAME (plank cut)
Finish: planer finish, no coating, tongue/groove edge, end match
Sizes: W120mm x t 12mm x L 2950mm:

show your passion for bathing on the Japanese TV!

2016.7.19 UPDATE- (see at the end of the post)


Dear japan-lovers,
I just sent this email below to the mailing list. I am copying here the text for those of you who are not in the list.

How are you? It has been few months since the last mailing.
Things have been very busy and I did not manage yet to start the “bartok yukata kimonos” collection. Bear with me until september, I will provide updates in the homepage news section so keep an eye on it!
02
Anyway, this mail is about a different topic: I have been contacted by a TV program producer.
(see the original mail here below)
Are you interested in showing off your love for japan on the japanese TV?
Please send me a video (if you prefer you can send it directly to Japan Footage Inc. at the details below).
If you are selected… YES!
You will be invited to Japan as a guest in the TV program!
Check the details in the email here below and/or contact me for any question.
Best//
iacopo~
_________________________________________________________________________
Hello Iacopo,
I’m Senna Tateyama, from Japan Footage Inc.
Now I’m looking for Japanophiles who want to appear on a Japanese TV program “Who wants to come to Japan 世界ニッポン行きたい人応援団”.
(This is the official website: http://www.tv-tokyo.co.jp/nipponikitaihito/ Unfortunately, only Japanese version is available now.
Facebook page is here: https://www.facebook.com/whowantstocometojapangp/ This one is written in English for the most part.)
I saw your home page, and was really impressed with your Hinoki Wood Japanese bathtub !
It makes me want to ask you a favor. If you know any other non-Japanese Hinoki bathtub lover like you or Hinoki bathtub international networks, could you introduce them to us?
Now we are looking for people who have never been to Japan, but with a strong passion to Japanese traditional culture.
The process of participating to our TV program is,
1. Send us a short video which shows your passion to Hinoki bathtub
2. Selection ( we have a selection meeting every week about who to invite to Japan)
3. The chosen challenger will be invited to Japan to have a special experience in the area of their interests
These are some episodes from our program.
We would like to feature overseas Hinoki bathtub enthusiasts.
(Please note that: We can’t guarantee that the video will be used in this program. The producers of this program will choose some out of many.)
If you’re interested in this project and have any questions about it, please contact me.
We would appreciate it if you could support and cooperate with us!
Best regards,
Senna
□■━━━━━━━━━━━━━━━━━━━━━━
Senna Tateyama
Japan Footage Inc.
Visual Contents Division
8F, Ichigo Shiba-Koen Bldg. 3-12-1, Shiba, Minato-Ku, Tokyo, 105-0014 Japan
Tel:81-3-3452-2711
Fax: 81-3-3452-2722
E-mail: tateyama<at~~mark>jfkinc.jp
━━━━━━━━━━━━━━━━━━━━━━━■□

This is an update about the participation to the japanese TV program.
I spoke with the TV producer: the clause “has never been to japan” is not a sine-qua-non.
What is important to qualify for the participation to the program is the “degree of your passion for japan”. (This was difficult to translate, I hope you can get the message).
They are looking for people with a “deeper interest for japan” than the average tourist.
For instace: if your dream is to become a japanese carpenter, or if you would like to become the apprentice of a pottery maker to learn his the secrets…
They are looking for people with a clear purpose rather than a “general interest about japan”
Please contact Tateyama-san and describe your passion, they will evaluate if you meet the criteria.
Best//
iacopo

sketchup Japanese bathhouse

We are planning a modern Japanese bathhouse to be placed in the garden of a victorian terraced house in London.
from-folding-doors

This is just a concept plan, the client`s local architect will deal about permits, design details etc.

It is a simple layout with outside storage, open terrace, lavatory room and bathroom.

I am proposing a “araidashi” pebble floor and a natural trunk as a kind of “daikoku bashira” free standing column at the corner. The walls are in sugi pine siding and the roof in sheet metal

open-window

A shoji-inspired window in 3 panels opens offering to the bather the preferred balance between view and privacy

look-house

The bathroom features a W1350 D 750mm knotless hinoki  bathtub with copper apron and wooden dowels at the corner joint

look-tub

Accessories include a 1200 x 1400mm “sunoko” floor duckboard invisibly split in 2 panels, hinoki stool and sawara bucket

vanity

Try to look for “bartokdesign” inside the sketchup 3D warehouse if you wish to navigate the model!

sawing of massive hinoki lumber

We have 5 tubs on the “production line” and are in the last stages of the bidding for a large supply for a hotel.
It is going to be a hot summer…

Luckily, we are finding beautiful lumber from our suppliers to replenish stock.
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Yesterday we spent almost the full day slicing massive hinoki lumber.
As the market for traditional hinoki products (sushi counters etc.) is quite slump in Japan our grumpiest suppliers are slowly releasing their hidden treasures…
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hinoki products pamphlets are ready!

160513-bartok-design-panphlet-outside

160513-bartok-design-panphlet-inside

Finally we gave birth to the first Bartok design pamphlet.
Since we sell mainly outside of japan and tru the internet, until now I always procrastinated but now I will be finally able to satisfy all the requests of friends wanting to present the Bartok design tubs and accessories to trade shows, friends and clients.
There are also several hotels catering to international clientele who asked me some presentation material in the past.

If you need some pamphlets or want to promote the Bartok design products (contact iacopo torrini for details) let us know!

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